Assessfy Capstone Lab Advanced 6 milestones 100 marks

Design and Fabrication of a Solar-Thermal Stirling Engine Power Generation Unit

Branch: Mechanical Engineering Type: Industry-applied final-year Major Project Standard: Mumbai University Rev-2019 'C' Scheme (Major Project I + II) Group: up to 4 students Assessment: 6 review-based milestones (100 marks)

Real-world project · AICTE-aligned · AI-graded · Audit-ready certificate

6
Milestones
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Available mentors
0
Enrolled students
17
Core skills
About this project

Objective: To design, fabricate, and demonstrate a small-scale solar-thermal Stirling engine system for decentralized power generation in off-grid rural areas.

India faces significant energy access challenges, especially in remote and rural regions where grid connectivity is unreliable or absent. Small farmers, rural clinics, and educational institutions often lack reliable, clean electricity, hindering local development and productivity.

This project proposes an engineering solution by developing a solar-thermal powered Stirling engine unit capable of generating electricity from concentrated solar heat. The team will design a parabolic solar collector, couple it to a custom-built Stirling engine, and convert mechanical output into electrical power via a generator, providing a sustainable and low-maintenance alternative to diesel generators.

The deliverables include a working prototype featuring a fabricated parabolic dish (1–2 m diameter), high-temperature receiver, alpha-configuration Stirling engine (machined and assembled), power conditioning electronics, and energy storage. The system is tested for output (Wattage), efficiency, and reliability, with a technical report, research paper, and live demonstration to examiners.

The project demonstrates industry-relevant skills in renewable energy and sustainable design. Scalable for micro-enterprise, off-grid healthcare, or rural schools, it supports India’s push for distributed clean energy, offering a replicable model for local manufacturing and deployment.

Milestones
1. Synopsis & Problem Definition (Stage-I Review-1)
10 marks 25d
Submit a synopsis defining the rural energy access problem, project scope, and expected outcomes, reviewed via presentation and synopsis document.
2. Literature / Market Survey & Requirement Analysis (Stage-I Review-2)
10 marks 25d
Conduct a comprehensive survey of Stirling engine technologies and rural power needs, with market analysis and technical requirements, reviewed by report and viva.
3. System Design, Methodology & Cost Analysis (Stage-I close)
20 marks 35d
Develop detailed CAD drawings, thermal calculations, material selection, and cost estimation, reviewed by design report and oral defense.
4. Implementation / Fabrication of Working Model (Stage-II Review-1)
30 marks 45d
Fabricate and assemble the solar collector, Stirling engine, and generator system, demonstrated by physical inspection and assembly report.
5. Testing, Results & Validation (Stage-II Review-2)
20 marks 35d
Test system performance, collect operational data (power output, efficiency), and validate against objectives, reviewed by test data and demonstration.
6. Report, Paper & Demonstration / Oral Defense (Stage-II final Oral & Practical)
10 marks 25d
Submit complete project report, research paper, and perform a live demonstration with oral defense to external examiners.
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Upcoming sessions
SessionWindowEnrolled
Design and Fabrication of a Solar-Thermal Stirling Engine... 11 Jun 2026 to 10 Jun 2028 0
Skills you'll learn
CapstoneFinal-year projectMajor projectMechanical EngineeringThermal system and heat transfer designMechanical design and CAD modeling (e.g.SolidWorks)Machiningassemblyand fabrication of engine componentsIntegration of solar concentrator and thermal receiverElectrical power generation and conditioningPerformance testingdata collectionand validationTechnical documentation and paper writingTeamwork and project management
Tools used
SolidWorks or AutoCAD for designLathemilling machineand welding equipmentSolar-grade parabolic reflector (glass/aluminum sheet)Thermocouples and digital multimeter for instrumentationDC generator/alternator (1-2 kW)Power electronics (charge controllerinverter)IS 12834 (Indian Standard for solar thermal devices)MATLAB/Excel for data analysis
Prerequisites
ThermodynamicsHeat and Mass TransferMachine DesignManufacturing ProcessesBasic Electrical Engineering
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